Hangar 9 UltraCote, Fluor Lime

Features

High tech polyester coveringUnique multi temperature-managed adhesive {shrinking|shrinking} systemVersatile and easy to applyPatented polymerizing procedure completely merges the color to the polyester film covering, eliminating the possibilities of color-layer separation and allows repositioning of the covering on your model.Light weight at .30 oz/sq. ft.Fuel proof to glow fuel, gas, and smoke oil. Water proof as well.


Overview

Garage 9 UltraCote® is a high tech polyester covering that features a unique multi temperature-controlled adhesive and shrinkage system, making it versatile and easy to use. A patented polymerizing procedure completely merges the color to the polyester film covering, eliminating the possibilities of color-layer separation and allows repositioning the covering on your model. UltraCote's distinct capability to both shrink and stretch make it superior to other coverings for going around tight curves and wingtips.
 
Temperature ranges are as follows:

Adhesion to wood begins at 200 to 220 degrees F.
Shrinkage beginning begins at 300 degrees F.
Maximum shrinking is at 350 degrees F.

 



Surface area Preparation:
The covering job can only be as excellent as the finish of the surface area it's used over. In order for the covering to properly comply with a surface area, the surface area should initially|initially} be smooth and tidy. Sand the model using a sanding block and progressively finer sandpaper, with the last sanding being made with 320 grit paper. Vacuum away all the dust, as specks of dust under the covering will leave unpleasant bumps. Fill spaces and damages with a high-quality filler. If using light-colored UltraCote® (such as white or yellow), utilize a tan-colored filler that matches the wood color to prevent the filler from revealing|revealing} through.

Pro Pointer - Some expert builders “raise the grain” then sand a 2nd time with 320 or 400 grit paper for the ultimate finish. After the model is sanded, utilize a moist fabric to clean down the model. Some modelers choose to utilize a fine-mist squirt bottle filled with water to moisten the surfaces to be covered. As the surface area dries, imbedded wood fibers in the surface area will “stand up.” When dry, sand the surfaces again using 320 or 400 grit paper. Raising the grain now and sanding it off will prevent the grain from raising later under the covering, developing a rough finish. Vacuum the model thoroughly and avoid touching the model with oily hands.Your model is now check outy|prepared|all set} for covering!



Trim Movie to Size:
Start by covering the bottom of one wing half. Using scissors or sharp pastime knife, cut a piece of UltraCote® a couple of inches bigger than had to cover the wing. Get rid of the support (conserve for later) and put the covering with the adhesive (dull) side down, focused over the wing. Set the covering iron to the application temperature of 220°F.

Pro Pointer - If the iron you're using does not show the real temperature, here is a suggestion that will ensure your iron is properly set.Water boils at 212°F. Enable your iron to warm up at a medium setting. When the iron reaches its supported temperature, thoroughly put a couple of drops of water on the iron's surface area. Change the temperature up until the water just begins to boil off. This method is surprisingly accurate and is generally within 10° (of the precise application temperature of 220).


Tacking Covering to Spar:
Tack the covering to the spar or the high point of the wing, using your iron as revealed (an iron sock is extremely recommened). Gently pull the covering toward the root and toward the suggestion, as you work the iron from the center of the spar to the root and suggestion of the wing. Press gently with the iron, permitting the heat (not pressure) to activate the adhesive and bond the covering to the high point. Preferably, the covering will naturally lay flat versus the entire surface area with a minimum of wrinkles.


Covering a Solid-Sheeted Wing:
If covering a solid-sheeted wing, work from the center of the spar external to the tracking edge then to the leading edge as revealed, using the iron at 220°F. If a wrinkle develops, the covering can be thoroughly raised and reapplied.


Covering an Open-Structure Wing:
If covering an open-structure wing, work from the spar toward the tracking edge, gently sliding the iron (set at 220°) toward the tracking edge with the iron calling 2 ribs. Using your iron, adhere the covering to the remaining ribs, pursuing the suggestion and the root. Now complete the open structure leading edge, using the exact same method. If the leading edge is sheeted, then follow the method listed above under “Covering a Solid-Sheeted Wing.”


Sealing the Edges:
With the iron set to 220°F, seal the leading and tracking edges. Using a straight edge and a sharp #11 pastime knife, thoroughly cut the excess covering from the leading and tracking edge, permitting a minimum of a 1/4" overlap to wrap around the leading and tracking edge of the wing. Now seal the leading and tracking edges securely with the covering iron.


Wing Pointer:
Depending on the amount of the curvature of the wing suggestion, high heat (as much as 350°F) may be had to shrink and stretch the covering to eliminate all the wrinkles. Preset the iron to 300°F. Pull and stretch the covering around the wing suggestion while using heat with the iron. Remember, UltraCote® can be thoroughly raised and repositioned to help eliminate wrinkles. This feature is beneficial, specifically when covering greatly curved wing ideas. Continue working, pulling, and heating the covering around the suggestion up until the covering is past the center of the suggestion. It may be required to increase the temperature of the iron to accomplish greater shrinking to eliminate all wrinkles. Trim the excess covering using a #11 pastime knife, then reseal the covering on the wing tip.

Pro Pointer - If sealing the covering in tight areas such as corners or fillets, using the Hanger 9 ProTrim Sealing Tool is very practical and results in a professional finish.


Covering the Top of the Wing:
Using the support from the wing panel that you just covered as a template, cut a piece of UltraCote® to be used to the top of the wing. Be sure to cut a leading panel, making certain that the adhesive is on the appropriate side. Use the covering to the top of the wing using the exact same techniques as explained in actions 3 through 6. Be sure that the covering overlaps a minimum of a 1/4" when trimming the edges and securely seal the edges with the iron.


Shrinking the Covering:
Now it’s time to shrink the covering. With the iron set to 300°F, use heat using the exact same pattern utilized to use the covering beginning at the spar and working external. It may be required to increase the temperature to 320°F to get rid of stubborn wrinkles. Utilize the minimum amount of heat required to tighten up the covering.

Pro Pointer - Use heat, not pressure, to shrink the covering taught. If pressure is used, gouges can be pushed into the wood. Let heat, not pressure, do the work.
Alternate Technique: A heat weapon can likewise be utilized to shrink the covering. This works particularly well over an open structure. It can likewise be utilized over a strong structure if a Wall mount 9 Covering Glove™ is utilized to gently push the covering to the surface area after heat is used.


Covering Fuselages and Other Strong Surfaces:
The method for covering fuselages and other simple flat surfaces corresponds covering a strong wing. Start with the bottom, then sides, and finally the top. First, tack the center of the surface area down using an iron set to 220°F.Work external from the center, bonding the covering to the surface area. Trim and seal the edges. About 1/4" or more overlap is advised when using the next piece of covering. Diminish the covering, using the exact same method as explained above.

Important: Even if you're experienced in using other brand names of covering, it’s important to read the following instructions. UltraCote® integrates a unique multi temperature controlled adhesive and shrinkage system that makes achieving expert covering results easy.

Multi-Temperature Control System:
Understanding the advantages of this system and ways to utilize it will make covering with UltraCote® easy and help to make sure expert results. When using UltraCote®, there are 3 essential temperatures to be conscious of.

Application Tempature-220°F (100°C):
At 220°, the adhesive on UltraCote® becomes active, permitting the covering to be connected to the model.While 220° will completely bond the covering to the model, it is well listed below the temperature that triggers UltraCote® to shrink. This is precisely what's required when very first connecting covering to the model to prevent the covering from distorting.

Pro Pointer - Many expert builders mark this temperature on their covering iron with a marker or striping tape for quick reference, as this temperature is utilized often whenever placing on covering.

Shrink On-Set Temperature-300°F (134°C)
At 300°F, UltraCote® begins to shrink. This is called the Shrink On-Set point. After the covering is connected using an iron set to 220°F, the next step is to shrink the covering. This initial shrinking is made with the iron set at 300°F.
Maximum Shrinking Temperature-350°F (162°C)
At 350°F, UltraCote® reaches its optimum shrinking point. Raising the temperature above this point will not cause further shrinking.

The rate of shrinkage is not directly in percentage to the temperature. The chart to the right demonstrates how the majority of the shrinking rate takes place between 300°F and 330°F. At higher temperatures UltraCote® continues to shrink but at a much slower rate. The tiniest amount of shrinking takes place between 340°F and 350°F. This is practical to keep in mind when shrinking and tightening covering.


Crucial:Once UltraCote® is diminished to a specific temperature, a higher temperature should be utilized to further shrink the covering. For instance, if the covering was diminished using 320°F and wrinkles start to appear/reappear, it will be required to utilize over 320°F to accomplish further shrinkage.

Pro Pointer - Constantly utilize the minimum heat required to eliminate wrinkles when tightening the covering, hence permitting lots of shrinkage/temperature range remaining if it's required to further shrink the covering.



Helpful Hints

Numerous Colors:
When using covering with a 2nd color, it’s important that the light color be applied first (under the dark color) to prevent the dark color from showing through. Where colors fulfill or at the edge of the covering, it is important to not overheat this area (over 300°F), as this will shrink and misshape the straight edge.

Use a Sealing Iron Sock:
A covering sock positioned over the iron is extremely advised, as it normally prevents the surface area of the iron from scratching. The sock soaks up heat and will require the user to work slower or to turn the warm up 10%. Nearly all expert builders utilize covering socks. Garage 9™ offers one of the best that features muslin on one side to prevent heat damage and soft cotton on the opposite for a soft, scratch-free finish.

Dryer is Better:
Wood naturally soaks up moisture.Wood designs in fact grow and shrink somewhat throughout different seasons. This can be experienced by traveling from the humid Midwest of the United State to the dry deserts of Las Vegas. After a couple of days in the desert, the model develops covering droops due to model shrinking. It is recommend that you cover the model in a dry climate if possible. Positioning the model in a space with a dehumidifier for several days before covering the model may prevent the covering from drooping due to model shrinkage.

Painting:
UltraCote® will accept most kinds of polyurethane, epoxy, and automotive acrylic paints. It’s advised that the surface area be scuffed with 000 steel wool or Scotch® brilliant pads then thoroughly cleaned up with acetone or thinner before painting. Model Dope or butyrate-based paint are not suitable with UltraCote®.

Bubbles and Imperfections:
Occasionally the intense heat from the sun can cause bubbles and imperfections in the covering, specifically when using dark colors. To eliminate these, heat the bubbled area using a heat weapon to expand the air under the covering, causing the bubble to rise. Quickly pop the bubble using a needle then clean the area using a cold, wet wash fabric. The wet wash fabric quickly cools the area, permitting the covering to re-adhere. It may take several aim to totally eliminate the bubble/blemish, but this method works great.

Clean Up:
The adhesive can be gotten rid of from the iron or model using acetone or a moderate thinner.




Specs

Length: 6.5' (78")
Width: 23.5"
Weight: .3oz per square foot