Hangar 9 UltraCote, Fluor Red

Functions

High tech polyester covering
Distinct multi temperature level-managed adhesive shrinking system
Flexible and simple to use
Patented polymerizing process completely fuses the color to the polyester movie covering, removing the possibilities of color-layer separation and permits repositioning of the covering on your model.
Light weight at .30 oz/sq. ft.
Fuel evidence to radiance fuel, gas, and smoke oil. Water evidence as well.

Overview

Garage 9 UltraCote® is a high tech polyester covering that includes a unique multi temperature-controlled adhesive and shrinkage system, making it flexible and simple to use. A patented polymerizing process completely fuses the color to the polyester movie covering, removing the possibilities of color-layer separation and permits repositioning the covering on your model. UltraCote's special ability to both shrink and stretch make it remarkable to other coverings for going around tight curves and wingtips.
 
Temp varieties are as follows:

Adhesion to wood begins at 200 to 220 degrees F.
Shrinkage onset begins at 300 degrees F.
Maximum shrinkage is at 350 degrees F.

 



Surface area Preparation:
The covering job can just be as good as the finish of the surface it's used over. In order for the covering to correctly stick to a surface area, the surface must {first|initially} be smooth and clean. Sand the model using a sanding block and progressively finer sandpaper, with the last sanding being finished with 320 grit paper. Vacuum away all of the dust, as specks of dust under the covering will leave unpleasant bumps. Fill spaces and damages with a premium filler. If using light-colored UltraCote® (such as white or yellow), utilize a tan-colored filler that matches the wood color to avoid the filler from {showing|revealing} through.

Pro Idea - Some professional home builders “raise the grain” then sand a second time with 320 or 400 grit paper for the ultimate finish. After the model is sanded, utilize a damp cloth to clean down the model. Some modelers choose to utilize a fine-mist squirt bottle filled with water to dampen the surfaces to be covered. As the surface dries, inserted wood fibers in the surface will “stand.” When dry, sand the surfaces again using 320 or 400 grit paper. Raising the grain now and sanding it off will avoid the grain from raising later under the covering, producing a bumpy finish. Vacuum the model completely and prevent touching the model with oily hands.Your model is now check outy|prepared|all set} for covering!



Trim Film to Size:
Start by covering the bottom of one wing half. Utilizing scissors or sharp hobby knife, cut a piece of UltraCote® a few inches bigger than needed to cover the wing. Eliminate the support (save for later) and place the covering with the adhesive (dull) side down, centered over the wing. Set the covering iron to the application temperature level of 220°F.

Pro Idea - If the iron you're using does not show the real temperature level, here is a suggestion that will ensure your iron is correctly set.Water boils at 212°F. Permit your iron to heat up at a medium setting. When the iron reaches its stabilized temperature level, carefully pour a few drops of water on the iron's surface. Change the temperature level up until the water simply begins to boil off. This method is surprisingly accurate and is usually within 10° (of the specific application temperature level of 220).


Adding Covering to Spar:
Tack the covering to the spar or the peak of the wing, using your iron as revealed (an iron sock is highly recommened). Carefully pull the covering towards the root and towards the suggestion, as you work the iron from the center of the spar to the root and suggestion of the wing. Press carefully with the iron, enabling the heat (not pressure) to activate the adhesive and bond the covering to the peak. Ideally, the covering will naturally lay flat against the whole surface with a minimum of wrinkles.


Covering a Solid-Sheeted Wing:
If covering a solid-sheeted wing, work from the center of the spar outside to the trailing edge then to the cutting edge as revealed, using the iron at 220°F. If a wrinkle establishes, the covering can be carefully lifted and reapplied.


Covering an Open-Structure Wing:
If covering an open-structure wing, work from the spar towards the trailing edge, carefully sliding the iron (set at 220°) towards the trailing edge with the iron calling 2 ribs. Utilizing your iron, adhere the covering to the staying ribs, working toward the suggestion and the root. Now finish the open structure leading edge, using the very same method. If the leading edge is sheeted, then follow the technique listed above under “Covering a Solid-Sheeted Wing.”


Sealing the Edges:
With the iron set to 220°F, seal the leading and trailing edges. Utilizing a straight edge and a sharp #11 hobby knife, carefully cut the excess covering from the leading and trailing edge, enabling a minimum of a 1/4" overlap to twist around the leading and trailing edge of the wing. Now seal the leading and trailing edges firmly with the covering iron.


Wing Idea:
Depending upon the amount of the curvature of the wing suggestion, high heat (approximately 350°F) may be needed to shrink and stretch the covering to get rid of all the wrinkles. Preset the iron to 300°F. Pull and stretch the covering around the wing suggestion while using heat with the iron. Remember, UltraCote® can be carefully lifted and rearranged to assist get rid of wrinkles. This feature is advantageous, specifically when covering greatly curved wing ideas. Continue working, pulling, and warming the covering around the suggestion up until the covering is past the center of the suggestion. It may be necessary to increase the temperature level of the iron to attain greater shrinkage to get rid of all wrinkles. Trim the excess covering using a #11 hobby knife, then reseal the covering on the wing tip.

Pro Idea - If sealing the covering in tight locations such as corners or fillets, using the Wall mount 9 ProTrim Sealing Tool is really practical and results in a professional finish.


Covering the Top of the Wing:
Utilizing the support from the wing panel that you simply covered as a design template, cut a piece of UltraCote® to be used to the top of the wing. Make certain to cut a leading panel, making certain that the adhesive is on the appropriate side. Apply the covering to the top of the wing using the very same methods as explained in steps 3 through 6. Make certain that the covering overlaps a minimum of a 1/4" when trimming the edges and firmly seal the edges with the iron.


Shrinking the Covering:
Now it’s time to shrink the covering. With the iron set to 300°F, use heat using the very same pattern utilized to use the covering beginning at the spar and working outside. It may be necessary to increase the temperature level to 320°F to obtain rid of stubborn wrinkles. Use the minimum amount of heat necessary to tighten the covering.

Pro Idea - Use heat, not pressure, to shrink the covering taught. If pressure is used, gouges can be pressed into the wood. Let heat, not pressure, do the work.
Alternate Approach: A heat gun can also be utilized to shrink the covering. This works particularly well over an open structure. It can also be utilized over a solid structure if a Hanger 9 Covering Glove™ is utilized to carefully press the covering to the surface after heat is used.


Covering Fuselages and Other Solid Surface areas:
The technique for covering fuselages and other easy flat surfaces is identical to covering a solid wing. Start with the bottom, then sides, and lastly the top. First, tack the center of the surface down using an iron set to 220°F.Work outside from the center, bonding the covering to the surface. Trim and seal the edges. About 1/4" or more overlap is advised when using the next piece of covering. Shrink the covering, using the very same method as explained above.

Important: Even if you're experienced in using other brands of covering, it’s important to read the following directions. UltraCote® includes a unique multi temperature controlled adhesive and shrinkage system that makes attaining professional covering outcomes easy.

Multi-Temperature Control System:
Comprehending the advantages of this system and ways to utilize it will make covering with UltraCote® simple and assist to make sure professional outcomes. When using UltraCote®, there are 3 essential temperatures to be conscious of.

Application Tempature-220°F (100°C):
At 220°, the adhesive on UltraCote® ends up being active, enabling the covering to be connected to the model.While 220° will completely bond the covering to the model, it is well below the temperature level that triggers UltraCote® to shrink. This is precisely what's needed when very first connecting covering to the model to avoid the covering from distorting.

Pro Idea - Lots of professional home builders mark this temperature level on their covering iron with a marker or striping tape for quick recommendation, as this temperature level is utilized often whenever putting on covering.

Shrink On-Set Temperature-300°F (134°C)
At 300°F, UltraCote® begins to shrink. This is called the Shrink On-Set point. After the covering is connected using an iron set to 220°F, the next step is to shrink the covering. This initial shrinking is finished with the iron set at 300°F.
Maximum Shrinking Temperature-350°F (162°C)
At 350°F, UltraCote® reaches its optimum shrinking point. Raising the temperature level above this point will not cause more shrinkage.

The rate of shrinkage is not directly in proportion to the temperature level. The chart to the right shows how the majority of the shrinkage rate happens between 300°F and 330°F. At greater temperatures UltraCote® continues to shrink however at a much slower rate. The smallest amount of shrinkage happens between 340°F and 350°F. This is practical to remember when shrinking and tightening covering.


Crucial:Once UltraCote® is diminished to a specific temperature level, a greater temperature level must be utilized to more shrink the covering. For example, if the covering was diminished using 320°F and wrinkles start to appear/reappear, it will be necessary to utilize over 320°F to attain more shrinkage.

Pro Idea - Constantly utilize the minimum heat necessary to eliminate wrinkles when tightening the covering, therefore enabling plenty of shrinkage/temperature variety staying if it's necessary to more shrink the covering.



Helpful Tips

Multiple Colors:
When using covering with a second color, it’s important that the light color be applied first (under the dark color) to prevent the dark color from showing through. Where colors satisfy or at the edge of the covering, it is necessary to not overheat this location (over 300°F), as this will shrink and misshape the straight edge.

Use a Sealing Iron Sock:
A covering sock put over the iron is highly advised, as it usually avoids the surface of the iron from scratching. The sock absorbs heat and will require the user to work slower or to turn the warm up 10%. Almost all professional home builders utilize covering socks. Garage 9™ offers among the best that includes muslin on one side to avoid heat damage and soft cotton on the other side for a soft, scratch-free finish.

Dryer is Much better:
Wood naturally absorbs moisture.Wood models in fact grow and shrink a little throughout different seasons. This can be experienced by taking a trip from the damp Midwest of the United State to the dry deserts of Las Vegas. After a few days in the desert, the model establishes covering droops due to model shrinkage. It is suggest that you cover the model in a dry climate if possible. Positioning the model in a room with a dehumidifier for a number of days prior to covering the model may avoid the covering from drooping due to model shrinkage.

Painting:
UltraCote® will accept most types of polyurethane, epoxy, and vehicle acrylic paints. It’s advised that the surface be scuffed with 000 steel wool or Scotch® brilliant pads then completely cleaned with acetone or thinner prior to painting. Model Dope or butyrate-based paint are not suitable with UltraCote®.

Bubbles and Acnes:
Sometimes the intense heat from the sun can cause bubbles and acnes in the covering, specifically when using dark colors. To eliminate these, heat the bubbled location using a heat gun to broaden the air under the covering, causing the bubble to increase. Rapidly pop the bubble using a needle then clean the location using a cold, wet wash cloth. The wet wash cloth quickly cools the location, enabling the covering to re-adhere. It may take a number of attempt to totally eliminate the bubble/blemish, however this method works great.

Clean Up:
The adhesive can be eliminated from the iron or model using acetone or a moderate thinner.



Specifications

Length: 6.5' (78")
Width: 23.5"
Weight: .3oz per square foot